What does FAI mean in quality?
First article inspection
First article inspection (FAI), a process shared across nearly every type of manufacturing industry in the world, allows suppliers to formally report measurements of the initial part manufactured in cooperation with a customer who reviews and approves it.
What is a Delta fair report?
I’d say that a Delta FAI is a type of Partial FAI. Deltas are done when an isolated change to something is made; the FAI can be applied to the change only, if the remaining aspects of the part have been deemed to be unaffected.
What is FAI approval?
A first article inspection (FAI) is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or assembly. Typically the supplier performs the FAI and the purchaser reviews or approves the report.
What is included in an FAI?
A FAI report will typically contain the following documentation:
- Design Records (Drawings, Bill of Material etc)
- Raw Material Records.
- A Ballooned Drawing.
- Dimensional Inspection report.
- Measurement System Traeability.
- Special Processing Certs.
- Functional Test Results.
What is the purpose of an FAI report?
As an official authentication method for a manufacturing process, FAI reports intent is to review and authorize dimensional reports. FAI reports utilize dimensional properties of a production part in comparison to design specifications, to ensure consistency or discover deviations.
What is FAI in aerospace?
First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. In the aerospace and defense industries in the US, most companies conduct AS9102 First Article Inspections.
What is a fair first article inspection report?
First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. A First Article Inspection Report (FAIR) is the document that certifies that each sample was produced and inspected according to the customer’s specifications.
What is the difference between FAI and PPAP?
PPAP (Production Part Approval Process) is a mandatory process in the automotive industry, and is designed to assess the manufacturability of the supplier to fulfill customer quality requirements. FAI (First Article Inspection) is the aerospace equivalent of the PPAP and is also called initial quality control.
What is the purpose of the first article inspection?
A First Article Inspection (FAI) assesses the quality of one to five items that are selected from the first mass production run for testing. The items are chosen at random and act as a sample for the rest of the production run.
What is statistical FAI?
Statistical FAI requires that for sample inspection to be applicable, every quantitative (variable) feature on the design blueprint is measured on a 25- piece sample. 2 If a part or site has a history of dimensional escapes then a high priority corrective action should be to complete a statistical FAI for each part.
